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Velqor

Industries · Mining, Quarrying & Aggregates

In a quarry, a hydraulic leak is a product-spec failure.

If clamping pressure drops on a cone crusher, the closed side setting drifts and the whole day's aggregate goes out of spec. We supply the valves, fittings and hose pipes for plant hydraulics, and we tell you plainly where our range ends.

Specification-ledConfirmed before production
Abrasion-led selectionCover condition drives life
Export readyIEC registered, ISO 9001:2015
24-hr RFQAnswered by a person
Hydraulic circuit map · tracked jaw crusher
123456
Circuit 01

Tramp release and accumulator lines

When uncrushable material lifts the adjustment ring, fluid is forced into a gas-filled accumulator. Short, high-shock, high-impulse lines where response time matters.

EN 856 4SP / 4SH · ISO 18752 grade C / D

Here is exactly what happens when you send us a requirement.

A person reads it, not an auto-responder. If it is something we can supply well, we say so and quote it. If it sits outside what we do, or if we cannot hold the specification you need, we tell you that plainly and up front rather than stretching to fit, and where we can we will point you toward a better route. You get a straight answer either way, within one business day.

Request a quote
What actually fails

Six failures that stop a whole plant, not one machine.

None of these are random. Each has a mechanism, and each has a standard that tells you how to specify against it.

Symptom · cover eaten away, often within weeks

Abrasion from rock fines

Rock dust and fines stick to the cover and turn every hose-on-hose and hose-on-steel contact into a grinding surface. This is the number one killer of hose in a quarry, ahead of pressure.

Specify against it: Cover abrasion resistance is measured to ISO 6945. Premium covers are published by major manufacturers at multiples of standard rubber against that test, so ask for the test basis rather than a marketing claim.
ISO 6945 · SAE J1273
Symptom · burst on a hose that passed its pressure test

Pressure impulse fatigue

Repeated pressure spikes fatigue a hose even when its burst rating is comfortably adequate. A hose can pass a burst test and still fail on impulse cycles, which is why four-spiral construction exists.

Specify against it: ISO 18752 grades A to D are defined by impulse cycles, not burst alone. Grade D requires over one million impulse cycles at 120 °C at 133% of maximum working pressure.
ISO 18752 · EN 856 4SP / 4SH
Symptom · product going out of spec before any hose visibly fails

Slow pressure loss in the clamping circuit

On a cone crusher the clamping cylinders hold the adjustment ring. Lose internal pressure and the hydraulic lock breaks, the setting drifts and the plant makes oversized product. The commercial loss lands long before anyone calls it a hydraulic fault.

Specify against it: Load-holding integrity in the clamp circuit is a production-quality control, not just a maintenance item. Specify the hold valves deliberately.
Check & non-return valves
Symptom · hose failing right at the ferrule on a screen or feeder

Vibration fatigue at the termination

Constant vibration loosens fittings and concentrates fatigue at the hose-end ferrule. It is almost always a termination failure rather than a hose-body failure.

Specify against it: Keep hose, ferrule and fitting from one matched series at the correct crimp diameter, and clamp to control movement per SAE J1273.
SAE J516 · ISO 12151 · SAE J1273
Symptom · valve and pump wear soon after a hose change

Contamination ingress

Every hose change in the field is an ingress event. Particles at 4 µm and above attack proportional and servo elements; 6 µm and above accelerates pump and cylinder wear.

Specify against it: ISO 4406 codes cleanliness at ≥4, ≥6 and ≥14 µm. Cap and plug on the bench, and fit isolation ball valves so a hose can be changed without draining.
ISO 4406
Symptom · joint weeps under load, tightening does not help

Thread family mismatch

BSP and NPT share the same 1:16 taper but different thread form angles, 55° against 60°. In many common sizes they screw together and look correct, then leak under pressure. BSPP seals on a bonded washer against the port face, not on the threads.

Specify against it: Identify the port family before ordering. A JIC 37° cone must never go into an SAE J1926 ORB port, they share a thread form but seal completely differently.
SAE J514 / ISO 8434-2 · SAE J1926 · ISO 8434-1
Where our products fit

Three hydraulic product lines, and the circuits they belong to.

This is an orientation map, not a parts list. It shows which of our product families sit where on crushing and screening plant, so you can see quickly whether your requirement is one we can serve, and where it is not.

We work to your specification. Send the size, material, thread standard, pressure rating and quantity, or a drawing or sample, and we confirm everything in writing before production. If we cannot hold what you need, we will say so rather than guess. Ratings and sizes referenced anywhere on this site are typical reference values.

#
Machine circuit
Product family we supply
Typical construction class
01
Tramp release & accumulator lines
Spiral construction, impulse-rated
02
Clamping cylinder hold circuit
Load-holding configurations per circuit
03
Closed side setting adjust
Low-flow metering per requirement
04
Breaker & rock hammer circuits
Highest impulse duty on the site
05
Track drive & conveyor fold
Abrasion cover is the selection driver
06
Screen & feeder circuits
Matched hose and ferrule pairing
07
System pressure limiting
Setting confirmed per circuit
08
Liner change and service isolation
Bar-stock machined, BSP / NPT / SAE ends
09
Hard-plumbed manifolds and bulkheads
Heavy series, per port standard
10
Plant-specific or drawing parts
Supplied to approved drawing or sample
Equipment we supply for

Crushers, screens, breakers and the rebuild shops behind them.

Jaw crushersCone & gyratory crushersImpactors, HSI & VSIMobile track crushers & screensVibrating screens & scalpersWheel loaders in the pitExcavators & rock breakersSurface drill rigsStackers & radial conveyorsFeeders & grizzliesCylinder rebuild workshopsHydraulic test benches
Specification & standards

The standards this industry specifies against.

Published so you can check a specification without calling us. Where your requirement names one of these, quote it in your RFQ and we will confirm against it, or tell you if we cannot.

SAE J517Hydraulic hose, the 100R series, for mobile and stationary equipment.
EN 853 · 1SN / 2SNWire-braid hose. Better flexibility and tighter minimum bend radius than spiral.
EN 856 · 4SP / 4SHFour-spiral hose built for repeated pressure impulses. Equivalent to ISO 3862.
EN 857 · 1SC / 2SCCompact braid, smaller outside diameter and bend radius. Equivalent to ISO 11237.
ISO 18752Performance classification. Nine pressure classes and four impulse grades, A to D.
ISO 6945Test method for hydraulic hose outer cover abrasion resistance.
ISO 8434-1 · DIN 2353Metric 24° cone tube connections, the European fitting family.
ISO 8434-2 · SAE J51437° flared, JIC. ISO 8434-2 is based on ANSI/SAE J514.
SAE J1926 · ISO 11926ORB straight-thread port, sealing on an O-ring against a machined boss face.
SAE J518 · ISO 6162Four-bolt split flange. Code 61 standard series, Code 62 high-pressure series.
SAE J1273 · ISO 17165Selection, routing, fabrication, installation, replacement and storage of hose assemblies.
ISO 4406Fluid cleanliness coding at ≥4, ≥6 and ≥14 µm.
EN 856 · 4SP / 4SHFour-spiral, high-tensile wire, for repeated pressure impulses on breaker and tramp circuits.
SAE J343Minimum bend radius and hose test methods.
ISO 6162-2 · SAE J518-2The Code 62 high-pressure flange series, the same standard under two numbers.
DIN 20066Assembly age practice for bulk hose and finished assemblies.
What matters to you

Four buyers, four very different definitions of a good supplier.

One stopped crusher stops the plant

  • Uptime above unit price, every time
  • A defined spares kit list per crusher and screen
  • Abrasion cover suited to the material you run
  • A supplier who says no rather than sending the wrong thing

What we commit to

RFQ response within one business day, a defined spares list per machine type, and honest lead times. Where a specification is beyond what we can reliably hold, we say so at quotation.

Your fleet moves between sites

  • Ruggedness and abrasion resistance first
  • A standard SKU list you can carry on the truck
  • Volume pricing across sites
  • Consistent supply, order to order

What we commit to

Consistent construction across repeat orders, MOQ and price breaks stated up front, and full export documentation on every shipment.

You are making assemblies all day

  • Hose, ferrule and adapter breadth
  • Bulk hose on reels alongside fittings
  • Correct, consistent crimp dimensions
  • MOQ flexibility

What we commit to

Matched hose and ferrule pairings so retention is not left to chance, dimensional consistency across batches, and a straight answer on what we carry in a given size.

You are answerable for what you sell on

  • Batch consistency and traceability
  • Test and inspection documentation
  • Marking and packaging options
  • Margin that holds against imported product

What we commit to

Traceability through production, QA and pressure or dimensional testing before dispatch, and third-party inspection welcomed and coordinated on any order.

Straight answers

We would rather lose the order than oversell what we can do.

We supply hydraulic valves, fittings and hose pipes. Where your requirement sits inside that, we would love to take it on, and we will tell you exactly what we can hold and what we cannot.

Where it sits outside, you will hear that from us up front, not three weeks into a quote. And if you want, we will point you toward a route that is more likely to work. No pitch attached to that answer, and no hard feelings if you come back later.

A real person reads it

Not an auto-responder chain, and not a queue.

Within one business day

Including the answers that are a no.

We name our limits

What we can hold, and what we cannot, in writing.

Specs stay confidential

NDA on request, handled with discretion.

Answers

Questions quarry and plant buyers actually ask.

Why does my cone crusher closed side setting keep drifting?

A common hydraulic cause is loss of internal pressure in the clamping cylinders. Those cylinders hold the adjustment ring; if pressure is lost the hydraulic lock breaks, the ring slips and the setting drifts wider, so the plant starts producing oversized, out-of-spec material. It usually shows up as a product-quality problem before anyone investigates it as a hydraulic one.

What is the difference between 4SP and 4SH hose?

Both are four-spiral constructions to EN 856, with four layers of high-tensile wire laid in parallel spirals rather than braided. 4SH uses a heavier wire gauge than 4SP, which supports a higher working pressure at the same inside diameter. Both exist because spiral construction survives repeated pressure impulses far better than braid.

What does ISO 18752 grade C or grade D actually mean?

ISO 18752 classifies hose by pressure class and by impulse grade rather than by reinforcement type. The grades, A to D, are defined by the number of impulse cycles the hose must survive at a stated temperature and impulse pressure. Grade D is the most demanding, requiring over one million impulse cycles at 120 degrees Celsius at 133% of maximum working pressure. Note that ISO 18752 covers the hose and hose assembly, not the end connections, so the coupling has to be qualified separately.

How do I stop rock abrasion destroying hydraulic hoses?

Three things, in order of impact. Route and clamp so hose does not rub on hose or on steel, which SAE J1273 covers directly. Specify a cover with abrasion resistance tested to ISO 6945 rather than described in marketing language. And sleeve the contact points that routing alone cannot eliminate.

Is burst pressure the right way to specify hose for a breaker?

No. A hose can comfortably pass a burst test and still fail within weeks on a breaker circuit, because the damage mechanism is impulse fatigue rather than a single over-pressure event. Specify by impulse grade under ISO 18752, or by a spiral construction such as EN 856 4SP or 4SH which exists for exactly this duty.

How do I tell a BSP fitting from an NPT fitting?

Both are tapered at the same 1:16 rate, but the thread form angle differs, 55° for BSP and 60° for NPT. In several common sizes they will screw together and appear correct, then weep under pressure because contact is incomplete. BSPP, by contrast, is a parallel thread that seals on a bonded seal against the port face, so without that washer it will not seal at any torque.

Do you supply Code 62 flange fittings?

Four-bolt split flange to SAE J518 is part of our fittings range, with Code 61 as the standard series and Code 62 as the high-pressure series, corresponding to ISO 6162-1 and ISO 6162-2. Send the size, pressure rating and port standard and we will confirm what we can hold. Note that flange heads are interchangeable across SAE J518, DIN 20066, ISO 6162 and JIS B8363 except for bolt sizes.

Can you supply for underground mining?

Be careful with this question, because the answer is jurisdictional. Underground coal in the United States carries specific flame-resistance obligations for hose covers and minimum burst requirements, administered under MSHA, and Indian mines fall under DGMS instead. We do not make a blanket flame-resistance claim. Tell us the exact regulatory requirement your site is held to and we will tell you honestly whether we can meet it.

Can Velqor supply against a drawing or a sample?

Yes, and that is the normal route. Share a drawing, a specification or a sample and we confirm dimensions, material, thread standard and pressure rating in writing before production. Where a requirement is beyond what we can reliably hold, we say so at that point rather than after the order.

What if the part I need is not something you supply?

Tell us anyway. We supply hydraulic valves, fittings and hose pipes. If your requirement sits inside that we would like to take it on, and we will tell you exactly what we can hold and what we cannot. If it sits outside, you will hear that from us up front rather than three weeks into a quote, and where we can we will point you toward a route more likely to work.

Get started

Send the specification. Get a straight answer within one business day.

Size, material, thread standard, pressure rating, quantity and destination country, or simply a drawing or sample. If it is something we can supply well we will quote it. If it is not, we will tell you that instead, and point you somewhere more useful where we can.