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Velqor

Industries · Industrial Manufacturing & Machinery

A stopped press does not stop one machine. It stops the line.

Stationary hydraulics cycle far more often than mobile equipment and tolerate far less leakage. We supply the valves, fittings and hose pipes that sit around your power pack, and we will tell you plainly where our range ends.

Specification-ledConfirmed before production
Low-leak joint familiesO-ring seal options
Export readyIEC registered, ISO 9001:2015
24-hr RFQAnswered by a person
Hydraulic circuit map · hydraulic press and power pack
123456
Circuit 01

Main ram and clamp circuit

The highest-force circuit on the machine, and on a moulding machine or press the one that cycles most often. Impulse cycles, not burst pressure, decide hose life here.

ISO 18752 grade C / D · EN 856

Here is exactly what happens when you send us a requirement.

A person reads it, not an auto-responder. If it is something we can supply well, we say so and quote it. If it sits outside what we do, or if we cannot hold the specification you need, we tell you that plainly and up front rather than stretching to fit, and where we can we will point you toward a better route. You get a straight answer either way, within one business day.

Request a quote
What actually fails

Five failures that put a production line on hold.

None of these are random. Each has a mechanism, and each has a standard that tells you how to specify against it.

Symptom · valve and pump wear soon after a hose change

Contamination ingress

Every hose change in the field is an ingress event. Particles at 4 µm and above attack proportional and servo elements; 6 µm and above accelerates pump and cylinder wear.

Specify against it: ISO 4406 codes cleanliness at ≥4, ≥6 and ≥14 µm. Cap and plug on the bench, and fit isolation ball valves so a hose can be changed without draining.
ISO 4406
Symptom · burst on a hose that passed its pressure test

Pressure impulse fatigue

Repeated pressure spikes fatigue a hose even when its burst rating is comfortably adequate. A hose can pass a burst test and still fail on impulse cycles, which is why four-spiral construction exists.

Specify against it: ISO 18752 grades A to D are defined by impulse cycles, not burst alone. Grade D requires over one million impulse cycles at 120 °C at 133% of maximum working pressure.
ISO 18752 · EN 856 4SP / 4SH
Symptom · joint weeps under load, tightening does not help

Thread family mismatch

BSP and NPT share the same 1:16 taper but different thread form angles, 55° against 60°. In many common sizes they screw together and look correct, then leak under pressure. BSPP seals on a bonded washer against the port face, not on the threads.

Specify against it: Identify the port family before ordering. A JIC 37° cone must never go into an SAE J1926 ORB port, they share a thread form but seal completely differently.
SAE J514 / ISO 8434-2 · SAE J1926 · ISO 8434-1
Symptom · fitting blows off the hose end

Mismatched hose and ferrule

Assemblies built from one maker's hose and another maker's ferrule and fitting compromise coupling retention. Major manufacturers restrict their crimp data to their own combinations and disclaim liability otherwise.

Specify against it: Keep hose, ferrule and fitting from one matched series, at the correct crimp diameter.
SAE J516 · ISO 12151 · SAE J1273
Symptom · hose hardening or perishing near a hot zone

Temperature, not pressure, as the limiting spec

Near moulds, curing presses and furnaces the binding constraint is temperature and fluid, not working pressure. Using an oil hydraulic hose where a steam or hot-water hose is required is a defined mis-specification, not a shortcut.

Specify against it: State ambient and fluid temperature in the RFQ. Steam and hot-water service is a separate hose family with its own standard and its own elastomer.
EN ISO 6134 · fluid compatibility per elastomer
Where our products fit

Three hydraulic product lines, and the circuits they belong to.

This is an orientation map, not a parts list. It shows which of our product families sit where on presses, moulding machines and machine tools, so you can see quickly whether your requirement is one we can serve, and where it is not.

We work to your specification. Send the size, material, thread standard, pressure rating and quantity, or a drawing or sample, and we confirm everything in writing before production. If we cannot hold what you need, we will say so rather than guess. Ratings and sizes referenced anywhere on this site are typical reference values.

#
Machine circuit
Product family we supply
Typical construction class
01
Main ram & clamp circuit
Impulse-rated construction per duty cycle
02
Pump to manifold, manifold to cylinder
O-ring sealed families for low-leak joints
03
System pressure limiting
Direct-acting or pilot-operated per flow
04
Accumulator station isolation
Bar-stock machined, per approved spec
05
Decompression & speed control
Metering confirmed against requirement
06
Platen hold, anti-drop
Pilot-operated configurations per circuit
07
Large-bore suction, return & cooler lines
Four-bolt split flange, per approved spec
08
Hot-zone and mould temperature circuits
Separate elastomer family, temperature-led
09
Gauge, test and drain points
Small-bore, per port standard
10
Imported machines with mixed port standards
Supplied to approved drawing or sample

Also relevant here

Levelling Pads & Anti-Vibration Machine Mounts

Not part of a hydraulic circuit, but the same machines sit on them. Machine feet that hold a machine tool, press or moulding machine level on an imperfect floor and keep its vibration out of the slab.

Explore Levelling Pads →
Equipment we supply for

Presses, moulding machines, and everything with a power pack behind it.

Injection moulding machinesHydraulic pressesPress brakes & shearing machinesDie-casting machinesMachine tools with hydraulic clampingBroaching & honing machinesRubber & tyre curing pressesSteel mill hydraulicsBaling & briquetting pressesHydraulic power packsTest rigs & accumulator stationsSpecial purpose machinery
Specification & standards

The standards this industry specifies against.

Published so you can check a specification without calling us. Where your requirement names one of these, quote it in your RFQ and we will confirm against it, or tell you if we cannot.

SAE J517Hydraulic hose, the 100R series, for mobile and stationary equipment.
EN 853 · 1SN / 2SNWire-braid hose. Better flexibility and tighter minimum bend radius than spiral.
EN 856 · 4SP / 4SHFour-spiral hose built for repeated pressure impulses. Equivalent to ISO 3862.
EN 857 · 1SC / 2SCCompact braid, smaller outside diameter and bend radius. Equivalent to ISO 11237.
ISO 18752Performance classification. Nine pressure classes and four impulse grades, A to D.
ISO 6945Test method for hydraulic hose outer cover abrasion resistance.
ISO 8434-1 · DIN 2353Metric 24° cone tube connections, the European fitting family.
ISO 8434-2 · SAE J51437° flared, JIC. ISO 8434-2 is based on ANSI/SAE J514.
SAE J1926 · ISO 11926ORB straight-thread port, sealing on an O-ring against a machined boss face.
SAE J518 · ISO 6162Four-bolt split flange. Code 61 standard series, Code 62 high-pressure series.
SAE J1273 · ISO 17165Selection, routing, fabrication, installation, replacement and storage of hose assemblies.
ISO 4406Fluid cleanliness coding at ≥4, ≥6 and ≥14 µm.
ISO 8434-3 · SAE J1453O-ring face seal, ORFS. The low-leak family for indoor plant.
ISO 12151-1 / -2Hose fittings matched to ORFS and 24° cone end forms.
EN ISO 6134Rubber hose for saturated steam and hot water, a separate family from oil hydraulic hose.
DIN 20066Assembly age practice, enforceable where a plant runs a formal maintenance system.
What matters to you

Four buyers, four very different definitions of a good supplier.

You need the same part again next year

  • Identification-to-order accuracy, so the replacement actually fits
  • Documented pressure and temperature ratings for your safety file
  • Kit availability rather than single pieces
  • Repeatability, so this year's part matches last year's

What we commit to

Confirmed specification before production, consistent construction across repeat orders, and test and inspection documentation where the order calls for it. Third-party inspection welcomed and coordinated.

A component failure becomes your warranty claim

  • A price ladder that works at build volume
  • Delivery to an assembly schedule, not an approximate month
  • Drawing conformance you can certify against
  • A supplier who flags a limit before it becomes a field failure

What we commit to

Supply to approved drawing or sample, traceability through production, QA and pressure or dimensional testing before dispatch, and a clear statement at quotation of anything we cannot hold.

Breadth is your business

  • A deep adapter matrix, including the odd thread combinations
  • Consistent dimensional tolerance batch to batch
  • Margin that survives against imported unbranded product
  • MOQ flexibility across sizes

What we commit to

Dimensional consistency across batches, MOQ and price breaks stated up front, and full export documentation on every shipment.

You are assembling for someone else's plant

  • Hose, ferrule and fitting from one matched series
  • Crimp-data compatibility you can rely on
  • Bulk hose availability alongside fittings
  • Straight answers on what is and is not stocked

What we commit to

Matched hose and ferrule pairings so retention is not left to chance, consistent inside and outside diameter so your dies keep working, and honesty about availability rather than an optimistic promise.

Straight answers

We would rather lose the order than oversell what we can do.

We supply hydraulic valves, fittings and hose pipes. Where your requirement sits inside that, we would love to take it on, and we will tell you exactly what we can hold and what we cannot.

Where it sits outside, you will hear that from us up front, not three weeks into a quote. And if you want, we will point you toward a route that is more likely to work. No pitch attached to that answer, and no hard feelings if you come back later.

A real person reads it

Not an auto-responder chain, and not a queue.

Within one business day

Including the answers that are a no.

We name our limits

What we can hold, and what we cannot, in writing.

Specs stay confidential

NDA on request, handled with discretion.

Answers

Questions plant and machine-builder buyers actually ask.

What is ISO 4406 and why does it matter on a press or moulding machine?

ISO 4406 codes fluid cleanliness as three numbers, the particle counts per millilitre at 4 micrometres and above, 6 and above, and 14 and above. It matters more in stationary hydraulics than on mobile equipment because the components damaged by the smallest particles, proportional and servo valves, are usually the most expensive parts on the machine.

Which fitting family should I use to stop leaks in a factory?

O-ring sealed families rather than tapered metal-to-metal ones. O-ring face seal to ISO 8434-3, which is based on SAE J1453, and the 24 degree cone with O-ring to ISO 8434-1 both seal on an elastomer rather than on thread interference. Tapered NPT or BSPT joints in a vibrating circuit are a chronic weep source.

How do I specify hose for a machine that cycles constantly?

By impulse grade, not by burst pressure. ISO 18752 defines grades A to D by impulse cycles at a stated temperature and impulse pressure, with grade D requiring over one million cycles at 120 degrees Celsius at 133% of maximum working pressure. That is the honest way to specify a press or moulding machine circuit.

Can I use ordinary hydraulic hose near a mould or curing press?

Not where the service is steam or hot water. That is a separate hose family with its own standard, EN ISO 6134, and its own tube elastomer. Using an oil hydraulic hose in that duty is a mis-specification. Tell us the ambient and fluid temperature and we will confirm which family applies, or tell you if we do not supply for it.

How do I tell a BSP fitting from an NPT fitting?

Both are tapered at the same 1:16 rate, but the thread form angle differs, 55° for BSP and 60° for NPT. In several common sizes they will screw together and appear correct, then weep under pressure because contact is incomplete. BSPP, by contrast, is a parallel thread that seals on a bonded seal against the port face, so without that washer it will not seal at any torque.

Can I put a JIC fitting into an ORB port?

No. JIC to SAE J514 and ORB to SAE J1926 share the same UN/UNF thread form but seal completely differently. JIC seals on a 37° metal cone; ORB seals on an O-ring compressed against a machined boss face. Assembling one into the other will not seal reliably and can damage the port.

My imported machine has metric ports and my stock is BSP. Can you help?

Yes, this is one of the most common requests we get. Imported machines bring BSP, metric 24 degree cone, JIC, ORB and NPT into the same shed. Adapters and reducers across those families are a core part of what we supply. Send the port standard on both sides and the pressure rating.

How often should hydraulic hoses be replaced in a factory?

Where a plant runs a formal maintenance system, DIN 20066 practice is the usual reference: bulk hose no more than four years old at assembly, and assemblies not in service beyond six years from date of manufacture, of which storage should not exceed two years. Condition-based replacement should override that where the duty is severe.

Can Velqor supply against a drawing or a sample?

Yes, and that is the normal route. Share a drawing, a specification or a sample and we confirm dimensions, material, thread standard and pressure rating in writing before production. Where a requirement is beyond what we can reliably hold, we say so at that point rather than after the order.

What if the part I need is not something you supply?

Tell us anyway. We supply hydraulic valves, fittings and hose pipes. If your requirement sits inside that we would like to take it on, and we will tell you exactly what we can hold and what we cannot. If it sits outside, you will hear that from us up front rather than three weeks into a quote, and where we can we will point you toward a route more likely to work.

Get started

Send the specification. Get a straight answer within one business day.

Size, material, thread standard, pressure rating, quantity and destination country, or simply a drawing or sample. If it is something we can supply well we will quote it. If it is not, we will tell you that instead, and point you somewhere more useful where we can.